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SIALKOT, PAKISTAN, has been a worldwide hub of football, or soccer ball, production since the late 1800s. British colonials paid local cobblers there to recreate the balls they used at home, and production has never stopped.
I established Forward Sports in 1991. In our first year, we manually produced 1 000 hand-stitched balls per month. I consider this form most effective – due to the strength of each hand stitch – but I explored new materials, panel shapes, and ways of production. By 2004, we implemented lean manufacturing principles that reduced waste and modernised production with automatic lamination, printing, and panel-cutting machines.
Now, we make hand-stitched, machine-stitched, thermal-bonded, and even airless mini balls (which never deflate), and gradually have grown production…
